Write the functional brief first

  • Identify each item, its maximum dimensions, verified weight, and fragile areas.
  • State storage duration and whether the crate will also be shipped.
  • Describe permitted orientation, support points, and access needs.
  • Name the handling equipment and any loading, doorway, or elevator constraints.
  • List environmental limits supplied by the manufacturer or relevant specialist.

Separate inside clearance from outside dimensions. Allow the builder to account for supports, cushioning, wall thickness, closures, and the base. Ask for confirmation that the finished unit fits the available route and storage footprint.

Choose structure and materials for the load

The base, frame, panels, and connections work together. The USDA Forest Products Laboratory Wood Handbook treats wood properties, moisture behavior, panel products, and fastenings as design considerations; a simple hardwood-versus-softwood label is not a load rating.

Design element Question to resolve
Base and skids How is the cargo supported and lifted?
Frame and panels What loads and spans must they resist?
Fasteners and closures How often must the crate open, and what remains structural?
Stacking Is stacking permitted, and under what defined conditions?
Exterior dimensions Will the completed crate fit the storage and handling route?

Do not adopt a generic panel thickness or bolt pattern for a heavy load. Request an appropriate design and clearly documented handling limits.

Specify the interior around safe contact points

Blocking, cradles, and cushions should support robust areas without loading decorative features, screens, tubing, or fragile edges. Cushioning choice depends on weight, contact area, and expected handling, not simply the highest available density.

Fine art may need non-contact protection around painted surfaces and conservator-approved interfaces. Medical equipment should follow the manufacturer’s packing and storage instructions. Industrial loads may require approved anchoring; exhibit kits benefit from labeled, removable compartments.

A trial fit should check both restraint and removal. Document the opening sequence so a receiver does not release a support while the load is unstable.

Match environmental protection to storage conditions

Ask the storage provider to define the conditions it actually maintains and how they are monitored. Crate insulation does not provide active temperature control, and a wooden shell is not inherently watertight or pest-proof.

Barriers, desiccants, ventilation, and humidity buffers serve different purposes. Do not combine them by default. Use an item-specific plan, especially for art, instruments, and moisture-sensitive finishes. Keep crates away from known water sources and inspect the storage arrangement periodically.

Plan access, on-site assembly, and reuse

Frequently accessed contents may need removable panels or compartmented inserts. Label fasteners and panels, keep an inventory, and store the repacking diagram with the crate record. Do not make routine access require moving an unsafe stack.

On-site assembly can be useful for awkward cargo, but the packed item still needs a workable exit route. Confirm space, dust and noise restrictions, lifting arrangements, and which team prepares the equipment.

For reuse, design replaceable parts and identify who approves changes. Repairs or a different payload can change structural demands; the original specification should be reviewed before repurposing.

Address export requirements if the crate will travel

Domestic storage does not automatically require ISPM 15 treatment. If international use is planned, identify regulated solid-wood components with the provider. APHIS export guidance describes compliant production and marking arrangements; ordinary kiln drying is not a substitute for those controls.

Do not assume an all-plywood panel choice settles the status of solid-wood skids, framing, or dunnage. Tell the provider the destination and have later repairs reviewed before reuse abroad.

PLAN YOUR CRATING

Turn your storage requirements into a crate specification

Provide measurements, weight, photographs, storage conditions, access frequency, handling equipment, and any planned shipping route. Ask for an itemized proposal with clear assumptions, dimensions, and service scope. Contact Crates of Las Vegas to discuss the scope, availability, and quote.

Discuss your crating project